Standard Plant SPP

The Standard Production Plant (SPP) is a modern universal mixing plant for the production of emulsions and suspensions.   Depending on the design, the unit can be used for the production of creams and lotions in the cosmetic industry, mayonnaise or sauces in the food industry, varnishes, paints, other suspensions or emulsions in the chemical industry.   The SPP unit is a highly innovative and affordable solution for mixing, homogenizing or dispersing.   Thanks to its well-thought-out design, the installation is easy to operate and ensures consistently high quality of the product produced on it.   Optional elements such as a vacuum system, a double jacket for heating or cooling the working vessel,

The SPP installation is characterized by a low construction height.   The unique geometry of the tank and the built-in lifting and tipping mechanism provide unrestricted access to the internal parts of the system.   The mixing tank is thus accessible for inspection and maintenance with the minimum space required for installation.

A powerful anchor mixer provides primary mixing of the loaded material, and a flow diverter built into the system serves to change the direction of product flow.   Scrapers attached to the anchor mixer blades prevent the formation of deposits on the inner surface of the working chamber and stimulate optimal heat exchange between the product and the double jacket of the container.

High shear dispersion is achieved by integrating the highly efficient single-stage homogenizer ULTRA-TURRAX UTL 1000 into the recirculation line.

The DBI 2000 dispersing machine is the main element of the SPP installation.   Its unique design ensures high mixing and homogenization speed while maintaining excellent quality of the finished product.   The machine is capable of pumping and dispersing products in a wide range of viscosities - up to 100 Pas.   The patented IKA DBI 2000 system consists of two stages:

• The first stage of the DBI is equipped with a special rotor, the rotation of which creates a pumping effect.   Thanks to it, the bulk is sucked by the dispersing machine from the tank and transported through the circulation circuit without additional pumps.   At maximum rotor speed, a pressure of up to 4 bar is achieved, which is necessary, in particular, to ensure high throughput of cleaning fluid during CIP cleaning in place.   In addition, the DBI dispersing machine is equipped with an efficient bottom agitator, the blades of which protrude into the conical part of the mixing tank.   The joint rotation of the bottom agitator and anchor agitator blades in opposite directions results in high-quality homogenization of the tank contents.   The bottom mixer of the disperser is also designed to mix minimal loading volumes.
• The second stage of the DBI is equipped with a rotor-stator cavitation generator, which creates high shear forces, which allows for the crushing of droplets and solid particles, and also promotes the rapid distribution of the dispersed phase in the dispersion medium in the production of stable ultrafine emulsions and suspensions.   Turbulent flows created by the rotation of the generator ensure the suction of components into the dispersion zone without creating a vacuum in the container.

Depending on the requirements of the technical specifications, by controlling the DBI valve built into the machine, it is possible to either (1) carefully feed the mixture only to the first stage of the machine and pump it through without grinding, or (2) pass the product with or without suction of new ingredients through two stages of the machine with dispersion and grinding.

The Standard Production Plant SPP supply program includes eight different sizes with volumes from 25 to 4,000 liters.

Advantages of installing a Standard Production Plant SPP:

• Economic efficiency due to the optimal combination of price and quality
• Design execution in strict accordance with customer requirements - the possibility of both simple and configurations equipped with numerous peripheral devices
• Wide range of product viscosities processed without the use of an additional pump - from water to pasty substances (about 100 Pas)
• Feeding solids and liquids without additional vacuum
• Feeding dry and liquid components through the loading hopper directly into the dispersion zone avoids lump formation during dissolution and/or mixing.
• Ability to handle loads from 30% to 100% of the maximum working chamber capacity
• Separating the recirculation circuits minimizes dead zones and material losses.
• CIP cleaning without using an additional pump
• Interchangeable mixing tools
• Influence on the quality of mixing and dispersion by setting the tool rotation speed
• Optional steam sterilization without disassembly (SIP) of the unit
• Optional equipment of the installation with a hot steam injection system
• Possibility of supplying the unit in explosion-proof design, including in accordance with directives 94/9 EG (ATEX 95).
• https://www.ikaprocess.com/ru/Products/Process-plants-cph-18/Standard-Plant-SPP-csb-SPP/Videos-cspv.html  
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Standard Plant SPP (Reactor) — professional solution in the Технологические установки category

Standard Plant SPP (Reactor) is a modern business-class equipment designed for daily operation in demanding conditions. The combination of reliability, accuracy and durability makes this product the optimal choice for companies seeking consistent process quality, predictable results and reduced operating costs. The purchase price is a reasonable investment in the development and scaling of the enterprise.

Why Standard Plant SPP (Reactor)

• Reliability and durability: industrial-grade design and materials withstand intense loads.
• Accuracy and repeatability: stable performance that reduces the risk of defects and downtime.
• Process efficiency: optimizing staff time and increasing productivity at every stage.
• Compliance with standards: manufactured taking into account current international requirements for the business segment.
• Ease of integration: Standard Plant SPP (Reactor) fits easily into existing process lines and IT infrastructure.

Areas of application Технологические установки

Технологические установки solutions are widely used in manufacturing, research laboratories, construction sites, energy and agricultural sectors, pharmaceutical and food industries. Implementing Standard Plant SPP (Reactor) allows you to increase productivity, ensure accuracy of operations and optimize resource utilization across the entire enterprise.

Key benefits for business

Technical highlights

• Industrial reliability of components and assemblies for long-term trouble-free operation.
• Stable parameters that ensure repeatability of results and product quality.
• Energy efficiency and optimized life cycle cost of ownership.
• Compatibility with related equipment and standard data exchange protocols.

Service and support

Together with Standard Plant SPP (Reactor) you receive professional advice on selection, commissioning and personnel training. We provide warranty and post-warranty service, prompt delivery of consumables and spare parts. Our team supports projects from the procurement stage to the stable operation of the complex so that your business receives the expected result every day.